Food

Valve Positioners for the Food Industry

Valve positioners are essential devices in process control systems, responsible for ensuring precise control of valve positions by receiving control signals and adjusting the valve actuator accordingly. This accuracy in valve positioning directly influences the regulation of fluid flow, which is critical in maintaining process integrity and efficiency. Valve positioners enhance the performance of control valves by improving response times, reducing overshoot, and compensating for valve and actuator issues like friction and wear.

Applications of Valve Positioners in the Food Industry

In the food industry, maintaining high standards of hygiene, consistency, and efficiency is crucial. Valve positioners play a pivotal role in optimizing process control systems for applications such as:

Flow Control and Ingredient Mixing

Ensuring precise control of flow rates is critical in processes such as mixing ingredients, dosing additives, or transferring liquids. Valve positioners help maintain exact flow rates, preventing deviations that could impact product quality.

Temperature Regulation in Cooking and Pasteurization

In processes like cooking, pasteurization, or sterilization, valve positioners enable precise steam and water flow control, which is crucial for achieving the desired temperature and consistency in food products.

CIP (Clean-In-Place) Systems

Maintaining hygiene is paramount in the food industry. Valve positioners assist in CIP systems by accurately controlling the flow of cleaning agents, ensuring thorough cleaning without wasting resources.

Filling and Packaging

Valve positioners are instrumental in filling and packaging lines, providing the accuracy required to maintain consistent filling levels and speeds, thereby reducing waste and ensuring product uniformity.

Valve Related Controls’ Capabilities for the Food Industry

Valve Related Controls specializes in delivering advanced valve positioners tailored to the stringent requirements of the food industry. Their products are designed to withstand the demands of high-pressure washdowns, variable flow conditions, and the need for precise control in both manual and automated processes. With a deep understanding of the food industry’s unique challenges, Valve Related Controls provides solutions that ensure compliance with industry standards and help maintain the highest levels of product quality and safety.

NEMA 4X. Watertight, Dust tight and Extended Corrosion Resistance ‐Indoor and Outdoor.
Encapsulated I/P and Position Transmitter modules.
Stainless Steel fasteners and trim, Captive mounting, and cover bolts.

Full set of co‐resident plug‐in optional modules.
I/P (Current to Pressure Converter) Plug‐in Module.
Limit Switch plug‐in modules with Easy Set CAMS.
Position Transmitter plug‐in Module for 4/20 MA position retransmission.

Single and Double Acting. Direct and Reverse Acting.
90 Degree, 180 Degree and Split Ranging CAM selectable.
Standard Gauge Block.
Interchangeable FLAT and DOME style indicators with adjustable indication.

Factory Calibrated
Typically no need for recalibration over the life of the product

Corrosion resistant bracket and coupler for over 450 models of rotary actuators.

Benefits of Working with Valve Related Controls

Expertise in Food Industry Applications: Valve Related Controls has experience working with food industry clients, allowing them to offer solutions that are specifically designed to meet the rigorous demands of food processing environments.
Customization and Flexibility: Our distributors offer a range of customizable valve positioners that can be tailored to specific processes, providing flexibility in design and functionality to suit unique operational needs.
Reliability and Compliance: The valve positioners from Valve Related Controls are built to meet industry standards, ensuring reliability in high-pressure and high-temperature environments common in the food industry.
Comprehensive Support and Service: Beyond just providing valve positioners, our team offers end-to-end support, including installation, calibration, and maintenance services. Their commitment to service ensures that your systems operate at peak efficiency with minimal downtime.
Enhanced Process Efficiency and Product Quality: By leveraging the precise control capabilities of Valve Related Controls’ valve positioners, food industry businesses can optimize their processes, reduce waste, and improve overall product quality, which directly translates to increased operational efficiency and profitability.

For any valve positioner needs in the food industry, partnering with Valve Related Controls means leveraging their industry-specific knowledge, cutting-edge technology, and unwavering commitment to quality and service excellence.

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